Guide to Correct LiPo Battery Management

Understanding the Values How to safely charge LiPo Batteries How to safely store LiPo Batteries Why do RC LiPo Batteries Swell?

What is a LiPo Battery? 

A LiPo battery, or Lithium Polymer battery, is a type of rechargeable battery commonly used in remote control (RC) vehicles. Unlike traditional batteries, LiPo batteries are lightweight and have a high energy density, meaning they can store a lot of energy relative to their size. This makes them ideal for RC racing, where both weight and power are critical factors. These characteristics make LiPo batteries the preferred choice for serious RC racers looking to maximise performance and efficiency.

While LiPo batteries offer many benefits for RC racing, they can be hazardous if not handled, stored, and used correctly. Here are some key points to be aware of with these batteries:

Fire Risk: LiPo batteries are highly volatile and can catch fire if punctured, overcharged, or short-circuited. It's crucial to use a compatible charger and avoid charging the battery unattended.

  • Overcharging and Over-discharging: Overcharging can cause the battery to swell and potentially burst into flames. Conversely, overdischarging can damage the battery permanently. Always use a charger with a built-in balancer and cut-off features to prevent these issues.
  • Physical Damage: Any impact or puncture can compromise the battery's integrity, leading to a fire hazard. It's essential to inspect your LiPo batteries regularly for any signs of damage or swelling.
  • Storage Concerns: LiPo batteries should be stored in a cool, dry place, preferably in a fireproof container. They should be kept at a storage voltage of around 3.8 volts per cell to maintain their health and safety.
  • Proper Disposal: Damaged or old LiPo batteries must be disposed of correctly. They should not be thrown in the regular rubbish bin. Instead, take them to a proper recycling facility that handles electronic waste.

 

Understanding the Values on a LiPo Battery

Understanding LiPo Battery Values

Lipo Battery Discharge Rating

The discharge rate on a LiPo battery, often marked as "C-rating," shows how quickly the battery can safely release its power. It tells you how much current (measured in amps) the battery can provide without getting damaged or overheated.

For example, if a battery has a capacity of 2000mAh (2Ah) and a discharge rate of 25C, you can calculate its maximum safe discharge current by multiplying the two:
2Ah × 25C = 50 amps.

A higher discharge rate means the battery can handle higher power demands, which is useful for high-performance RC vehicles. However, using a battery with too low a discharge rate for your setup can lead to poor performance or damage to the battery.

Always check your RC car's requirements and match the discharge rate to ensure smooth and safe operation.

Lipo Battery Capacity Value

The capacity of a LiPo battery, measured in milliamp-hours (mAh), shows how much energy the battery can store. It’s like the size of the battery’s fuel tank – the bigger the capacity, the longer it can power your RC vehicle.

For example, a battery with a capacity of 5000mAh can provide 5000 milliamps (or 5 amps) of current for one hour before running out of charge. If your RC car uses less power, the battery will last longer, and if it uses more, it will drain faster.

Higher capacity batteries can give longer run times but are usually heavier, so finding the right balance for your RC vehicle is important. Always check your car’s specifications to choose the best battery capacity.

Lipo Battery Voltage

The voltage of a LiPo battery shows how much electrical power it can deliver. It’s measured in volts (V) and depends on the number of cells in the battery. Each cell in a LiPo battery has a voltage of 3.7V when fully charged.

For example:

  • A 2S battery (2 cells) has a voltage of 7.4V (2 × 3.7V).
  • A 3S battery (3 cells) has a voltage of 11.1V (3 × 3.7V).

Higher voltage batteries can make your RC car faster because they deliver more power to the motor. However, your car’s electronics need to be able to handle the voltage. Using a battery with too high a voltage can damage your motor or speed controller, so always check your RC car's specifications before choosing a battery.

Lipo Battery Watt Hour Value

The watt-hour (Wh) on a LiPo battery measures how much total energy the battery can store. It’s a combination of the battery’s capacity and voltage and shows how long the battery can run at a certain power level.

You calculate watt-hours with this formula:
Watt-hours (Wh) = Capacity (Ah) × Voltage (V) 

For example:

A 3000mAh (3Ah) battery with 11.1V (3S) has:
3Ah × 11.1V = 33.3Wh

Higher watt-hours mean the battery can run your RC vehicle for a longer time, but it may also be heavier. Some countries limit the watt-hour rating for batteries when flying, so it’s useful to know this value if you plan to travel with your LiPo battery.

 

How to safely charge LiPo Batteries

How to safely charge LiPo batteries

Charging your LiPo battery properly is crucial for performance, battery life, and safety. Follow these steps to ensure you’re charging correctly:

Use the Right Charger

Always use a LiPo-compatible charger. These chargers are specifically designed to handle the delicate charging process that LiPo batteries require. Never use a charger meant for other battery types.

Select the Correct Settings

Before charging, set your charger to match the battery’s specifications:

  • Cell Count (S): Ensure the charger matches the number of cells in your battery (e.g., 2S, 3S).
  • Charging Amps: A safe charging rate is 1C unless your battery specifies otherwise. For example, a 5000mAh battery charges at 5 amps (1C).

Charge in a Safe Location

Charge your battery in a fireproof LiPo bag to contain any accidents. Place the bag on a non-flammable surface, like metal or concrete, and never leave the battery unattended while charging.

Balance Charging

Always use the balance charging mode. This ensures all the cells in your battery charge evenly, improving performance and extending battery life.

Monitor the Battery

Watch for signs of overheating or swelling while charging. If you notice anything unusual, stop the charging process immediately and move the battery to a safe place.

Safety Tips

  • Never charge a damaged or swollen battery.
  • Avoid charging LiPo batteries near flammable materials.
  • Do not overcharge; LiPo batteries should never exceed 4.2V per cell.
  • Keep your charger and connections clean and free of damage.
  • Never charge in extreme temperatures (too hot or too cold).

 

How to safely store LiPo Batteries

How to store RC LiPo Batteries

Properly storing your LiPo batteries after use is essential to keep them in good condition and safe for future use. Here’s how to do it:

Discharge to Storage Voltage

LiPo batteries should be stored at a safe voltage level, known as storage charge. This is around 3.7–3.85 volts per cell. Most LiPo chargers have a "storage mode" that will automatically discharge or charge the battery to the correct level.

Use a Fireproof Bag or Container

Place your LiPo batteries in a fireproof LiPo storage bag or a metal box to minimise fire risks. Keep them away from flammable materials.

Store in a Cool, Dry Place

LiPo batteries should be stored at a temperature between 10°C and 25°C. Avoid places that are too hot, cold, or humid, like a car boot or damp garage.

Avoid Full or Empty Storage

Do not store LiPo batteries fully charged or completely drained, as this can damage the cells. Always check the voltage before storing.

Safety Tips for LiPo Battery Storage

  • Inspect your batteries for damage or swelling before storing them. Dispose of damaged batteries properly.
  • Never store batteries near sharp objects or in areas where they might get crushed.
  • Keep batteries out of reach of children and pets.
  • Regularly check the batteries’ voltage during long-term storage to ensure it remains at the safe storage level.

Why Do RC LiPo Batteries Swell?

Swelling in LiPo batteries is a common issue in RC racing and can happen for several reasons. The main cause is leaving too much charge in the battery for too long. This can lead to gas and heat building up inside the cells, which makes them swell.

Other reasons for swelling include:

  • Over-charging: Charging the battery beyond its recommended limit damages the cells.
  • Over-discharging: Using the battery until it has too little charge left can harm the internal chemistry.
  • Manufacturing defects: Faults during production can make a battery more prone to swelling.
  • Physical damage: Crashes or impacts can damage the cells.
  • Excessive heat: Running a battery too hot can cause internal damage.

If a battery swells too much, the casing might break, exposing the cells. This can be very dangerous as it increases the risk of a fire or explosion. Always handle swollen batteries with care and follow proper disposal procedures.

 

ClubHub SteveClubHub Steve

Steve runs RcClubHub in his spare time when he's not racing or helping to run Sheffield RC Racing. He lives in Sheffield and has over 20 years of experience in building and racing RC Cars.

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